Waste tire granulator machinery/tire processing machinery

Tire granulator machinery 1.Save 1/3 energy than similar machine 2.Obtained national patent 3.More than 20years using life

XKP350/400/450/560 waste tire recycling machine

Process flows: waste tires--- circle cutting--- strip cutting--- slicing cutting--- magnetic separating--- separation—packaging—put in storage.

Rubber powder processing equipments

The whole set of rubber powder making equipments are consist of three main parts: scrap tires separating equipments, crusher set and grading magnetic separator.

1. Waste tire recycling machine

These machines are special for disintegration, circle cutting, strip cutting and slice cutting of waste tires.

(1)   Tire circle cutter

The circle cutting machine is an alone accessory machine, it puts the tire which is greater than 650 type (both nylon and steel wire) flat on the machine, locking tire inside opening through up and down locking system, then putting alloy tools to target to the place of disintegration of tire to cut off the mouth and nation of tire, finished in 3 minutes. The power is 4kw; revolting speech is 40r/min, Shape dimension: 1.8m*1.3m*1.6m.

Name of product	Motor power	Weight	Capacity	Specification	Overall dimension
Tire circle cutter	4 KW	650 kg	40pcs/h	650- 1250 mm (Both reinforced tire and nylon tires)	1.8m*1.3m*1.6m.

(2)   Tire Strip cutter

Tire strip cutting machine make use of two round special cutting tools to combination running cutting. It can cut the tire of circle cutting into 3-8mm wide strip, to use for dicer cutting. The material of this machine’s knife disk is special alloy structural steel (scientific name: Nine-chrome-silicon), diameter of knife disk isΦ390mm, hardness is 58-62GrS, more durable. With the hand grinding wheel cast when not sharp, power is 4kw, revolting speech is 45r/min, shape dimension: 1.3m*0.8m*1.65m.

Specification:

Name of product	Motor power	Work range	Processing speed	Demission	Weight
Tire strip cutting machine	4 KW	tire of 650-1250 mm	20-35 strips/h	1.3m*0.8m*1.65m	850 kg

(3)   Tire Slice cutter

Tire slice cutting machine: the machine is prepared for the crush of host machine, it makes the cutting strip-type waste rubber cut into about 3*8cm small pieces, which can enter into host machine easily, high output and won’t damage roller.

Specification:

Name of product	Motor power	Weight	Designed yield	Dicer specification
Tire slice cutting machine	5.5 KW	800 kg	0.8 T/h	3*5*8 cm

2. Rubber powder machine

The crusher set consists of host machine (rubber powder machine), conveyor and main vibrating screen.

Technical parameter

Model No.	XKP-350-BB	XKP-400-BB	XKP-450-BB	XKP-560-BB
Diameter of front roll	350 mm (smooth)	400 mm (smooth)	450 mm (smooth)	560 mm (smooth)
Diameter of back roll	350 mm (groove)	400 mm (groove)	450 mm (groove)	510 mm (groove)
Drum working length	500mm	600mm	760mm	800mm
Front roll liner speed	17.6m/min	21.6 m/min	25.3 m/min	28.6m/min
Roll ratio	1:1.38	1:1.38	1:1.39	1:1.41
Max roller spacing	10mm	10 mm	10 mm	10 mm
Motor power	22KW/30KW	30/45 KW	45/55 KW	75/90 KW
Motor revolution speed	1440r/min	1440 r/min	980 r/min	980 r/min
Weight	5T	5.5 T	12 T	13 T

Pictures of shipment:

The picture of finished products:

Advantages of producing rubber powder with waste rubber

The reclaimed rubber could replace part of the new rubber to make up for shortfall in supply.It could reduce production cost and improve economic performance of the company.It is characterized by reducing environmental pollution, turning waste into useful product and having better social benefit.

Application scope of rubber powder

To make production sheet of reclaimed rubber by desulfurization process.Colorized resilient floor tile.Waterproof roll, waterproof paint and waterproof sealing materials, etc.Modified asphalt.Modified plastics.Construction of rubberized playgrounds, plastic runway and artificial grass; the application in this area has been doubled and redoubled.Plugging and wall stabilizing of oil field.Addition of railway track.High-grade highway caulking mastic.Pressing all kinds of soles.Combining waste rubber powder with waste plastic powder to produce new environmentally friendly TPE (thermoplastic elastomeric).

Waste tire granulator machinery/tire processing machinery